Fabricated structure and method of making



Patented Oct. 27, 1936 FABRICATED STRUCTURE AND METHOD OF MAKING Herbert G. Jennison, Bridgeport, Conn., assignor to The American Brass Company, Waterbury, Conn., a corporation of Connecticut No Drawing.

1931, Serial No.

Original application October 21, 570,156, now Patent No. 2,049,449, dated August 4, 1936.

Divided and this application May 13,1936, Serial No. 79,552

6 Claims. (Cl.113-112) I This invention relates to a structure made from parts fabricated from a wrought or worked alloy which is particularly adapted for autogenous welding, and to the method of making such a structure. This alloy may be used for making various wrought or worked shapes either regular or irregular, such as extruded, rolled, drawn, forged or pressed shapes as tubes either rectangular, irregular or round, large hollow cylinders, 0 sheets for tanks either open or closed, shapes for architectural work as moldings, window frames and similar shapes, and other regular and irregularshapes' where it is desirable to use them in fabricating structures or connecting with each other by autogenous welding.

This application is a division of my prior application Serial No. 570,156. filed October 21, 1931, issued as Patent No. 2,049,449 on August 4, 1936. Copper elements or shapes are commonly used in fabricating various structures, and it is common to make the joints by soldering with silver or similar solder which is expensive, or by riveting, as it has been impossible to make satisfactory welds where the articles are made of copper. Welded joints are desirable as the soldered and riveted joints are not nearly as sightly or as strong as would be a satisfactory welded joint, and also they are more apt to deteriorate in use.

It is therefore an object of this 'nvention to 30 provide an alloy to take the place of the usual copper shapes, which when wrought and worked into the various shapes can be readily autogenously welded at the joints so as to do away with the necessity of soldering or riveting, and much betas ter joints can be produced and a new and better structure result.

I have found that by the addition of sufficient amounts of silicon and zinc to copper an alloy is produced which can be readily wrought or 40 worked into various shapes which can be readily joined by autogenous welding. It is particularly adapted for such shapes as tubes rectangular, round or irregular, hollow cylinders, rolled sheets for making tanks either open or closed, and to be 45 extruded, rolled, drawn or pressed into other shapes, such as are adapted for building, architectural and similar uses where it desirable to make the joints by autogenous welding. I have found that by the addition of this silicon and zinc 50 to the copper the welding properties of the worked or wrought metal are greatly increased, that autogenous welds can be made, that the welds are dense andhomogeneous, and when the weld is ground off andi polished it is practically indisble from the'base metal." that the strength of the weld is practically the same as that of the base metal. By autogenous welding I mean welding in which the metal of the weld is of-substantially the same constituency or composition 1 as the base metal of the members welded together 5 whether or not additional metal is added from a welding or filler rod, and whether the welding is done with a gas or blow torch, by electric are, or

- other source of heat.

The preferred alloy comprises approximately 1 3.5 percent silicon, zinc in various amounts up to about IOpercent and the balance copper, and I have found thatwrought or worked members or elements made from this alloy can be readily welded autogeno-usly, and that the welds are 1: strong. dense and uniform. I have also found that the alloy can be readily worked or wrought. such as hot rolled or extruded into irregular and regular shapes, and can also be cold rolled or drawn into various shapes. The material can be used 20 for a large number of purposes, such as tubes of various shapes-rectangular, irregular and round, and also large hollow cylinders, tanks either open or closed, and can be worked into the shapes and members for use where copper is now commonly used, such as architectural purposes for making door fronts, building fronts, window frames, moldings and similar work. It has been found that this worked or wrought alloy is particularly adapted for these and other purposes where it is desired that the joints be made by autogenous welding instead of soldering, brazing or riveting.

It has been found that when this coppersilicon-zinc alloy has been worked, the welding properties are greatly increased over that of copper. The weld has a tensile strength almost equal to that of the base metal. The weld is also very sound and homogeneous, and the metal welds readily so that the joints can be easily and readily made. After the weld has been made, ground and polishei it is practically impossible to detect it. This wrought metal can be used where worked copper is now generally employed and the joints made by soldering or riveting due to the difliculty of making satisfactory welded joints, and this coppersilicon-zinc wrought alloy is a great improvement over the copper for these purposes because the joints can be readily made A by autogenous welding. The weld is strong and homogeneous and after the weld has been made,

ground, and polished it is practically impossible to detect it, so that the joined members are practicaliy the same as if made in one piece This produces a new and improved fabricated structure which hasincreased strength, better appear- Q23: m h,

ance and is much more satisfactory than the old structures.

Although a worked or wrought copper-siliconzinc alloy having approximately the above noted proportions of silicon has proven very satisfactory as having improved properties for autogenous welding, I am not limited thereto as the proportion of the silicon may be varied considerably without losing this adaptability for autogenous welding. The amount of silicon is preferably below 6 percent and above 2 percent, but may vary from about 0.35 percent to about 10 per cent, a silicon content of approximately 3.5 percent having been found very satisfactory.

The zinc has the tendency to improve the welding properties, and it adds to the strength of the material and tends to harden it, depending on the amount used. The zinc also increases th hot working properties.

It short this alloy when worked or wrought makes a strong, dense, homogeneous and very satisfactory autogenous weld. It also welds easily and therefore members formed of this wrought metal can be very readily and satisfactorily joined by autogenous welding either in the shop or on the job.

Having thus set forth the nature of my said invention, what I claim is:

1. A fabricated structure comprising a plurality of members composed of an alloy of from 0.35% to 10% silicon, zinc in appreciable amount and up to 10% and balance copper worked into shaped members, and welded together to form the structure, the metal of the welds being of substantially the same constituency as the base metal of the welded members.

2. A fabricated structure comprising a plurality of members composed of an alloy of from 2% to 6% silicon, zinc in appreciable amount and up to 10% and balance copper worked into shaped members, and welded together to form the structure, the metal of the welds being of substantially the same constituency as the base metal of the welded members.

3. A fabricated structure comprising a plurality of members composed of an alloy of about 3.5% silicon, zinc in appreciable amount and up to 10% and balance copper worked into shaped members, and-welded together to formthe structure, the metal of the welds being of substantially the same constituency as the base metal of the welded members.

4. A method of making a fabricated structure comprising working an alloy composed of from 0.35% to 10% silicon, zinc in appreciable amount and up to 10% and balance copper, and forming the worked alloy into shaped members. placing the members adjacent each other, and welding the adjacent members together by autogenous welding of the adjacent surfaces so that the metal of the welds is of substantially the same constituency as the base metal of the welded members. 5. A method of making a fabricated structure comprising working an alloy composed of from 2% to 6% silicon, zinc in appreciable amount and up to 10% and balance copper, and forming the worked alloy into shaped members, placing the members adjacent each other, and welding the adjacent members together by autogenous welding of the adjacent surfaces so that the metal of the welds is of substantially the same constituency as the base metal of the welded members.

6. A method of making a fabricated structure comprising working an alloy composed of about 3.5% silicon, zinc in appreciable amount and up to 10% and balance copper, and forming the worked alloy into shaped members, placing the members adjacent each other, and welding the adjacent members together by autogenous welding of the adjacent surfaces so that the metal of the welds is of substantially the same constituency as the base metal of the welded members.

HERBERT C. JEINISON. 

